Robots Control Manufacturing Innovation Trends at MACH 2014
MACH returned to the forefront of manufacturing attentions for the first time since 2012 in April, as one of the world’s most significant industry events signified the ever-increasing rapidity of technological innovation.
Hosted by the Manufacturing Technologies Association (MTA) and taking place in Birmingham, UK,MACH 2014 far exceeded the 6,000 tonnes of live working machinery on display in 2012, and subsequently, the 21,500 visitors who graced the event previously too.
This was largely due to the appeal of showcasing OEMs such as ABB, Rolls Royce and Airbus who were more than adequately complimented by the plethora of market-specific innovations on show.
Issues such as supply chain management and manufacturing education were all catered for and influenced via industry-leading businesses as well, but with two full rooms of Birmingham’s NEC full to the brim, it is traditionally the state-of-the-art, never seen before machinery and robotics which pulls in the biggest crowds.
ABB, the leading supplier of industrial robots and modular manufacturing systems has installed more than 200,000 robots around the world, and took the opportunity at this year’s MACH to unveil its latest generation device.
The IRB6700 features the latest in automated development including enhancements in accuracy and speed as well as weight allowances, and was one of the showpieces of the five-day event from its integrated demonstration cell which also featured the IRB 6700, IRB 2600 and IRB 140 robots.
The role of robotics has been taken on to the next step in recent years by ABB, tapping in to the wider Internet of Things trend and the collaboration that can occur between robots.
The company’s MultiMove dual motion control opens up the possibility to refine complex motion patterns across two robots making previously complex manufacturing programmes more manageable, while the inclusion of integrated dressing solution, Lean ID, ensures more predictable cable movements and advanced simulation.
Robotics have become common place within industrial manufacturing over the years, making the art of welding, assembly and packaging more efficient across both the engineering and supply chain phases of production.
Not only increasing, but enhancing automation to greater speeds and accuracy is a trademark of companies like ABB, and the ease in which they can now be demonstrated at events such as MACH speaks volumes for the limitless potential this trend has moving forward.
Global machine tool manufacturer, Yamazaki Mazak was another eye-catching company to showpiece its latest machinery, exhibiting 10 products under its ‘make it better’ theme.
Again focusing on speed, accuracy and performance, new additions to the Integrex i-series of multitasking machines demonstrated the flexibility now required across the modern industrial sector, with a barfeed system integrated to aid unloading and conveyor handling for completed products a prime example.
Mazak also featured alongside Siemens via its Variaxis i-500, indicating a collaborative culture within technological innovation at present, with the industry’s finest leveraging off each other’s developments.
A large feature of this year’s event was the level of education involved for visitors, with leading speakers including Chris Wilson, Managing Director of Messier Bugatti Dowtry, Airbus’ Head of Manufacturing Research, Colin Mitchell and Stuart Moss, Rolls Royce’s Innovation Strategy Programme Manager.
This complimented an entire zone dedicated to the awareness and education behind contemporary manufacturing processes, sponsored by Swedish engineering company, Sandvik Coromant.
The MACH 2014 Education and Training Zone was geared up towards reaffirming its commitment to young engineers and the future of the manufacturing industry, and with automation and the use of robotics a key component of this future, visitors were treated to some world firsts.
Renowned punching technology manufacturer, Bruderer provided one of these first-glimpse moments by unveiling the world’s first stamping press, the BSTA 280-75B2.
Able to undertake two operations and integrate them into one, the machine again focuses on optimising speed of production and flexibility of development, and both automotive and aerospace sectors will be reaping the benefits of the machine in the coming years.
“To be able to showcase a world first and gain such fantastic exposure can only be good for the business and I know we’ve taken 20 leads already…some of whom are from overseas, including Russia and India,” Andreas Fischer, Chief Executive Officer of Bruderer AG said at the event.
The biennial event will be gracing the NEC again in 2016, where the levels of innovation and technological development are expected to increase once more.
In an industry where progression is dictated by each step of the supply chain, it is almost certain that the machinery and use of robotics will be unrecognisable even to the standards on show this year, as the consumer craving for more precise and speedy production also grows.
The likes of ABB and Rolls Royce will undoubtedly continue to be at the forefront of these developments, but with MACH only likely to grow in stature again, there will be plenty of space for the supporting cast to bridge the gap even more to join, and influence, the technological revolution on one of the industry’s most notorious stages.
Siemens: Providing the First Industrial 5G Router
Across a number of industry sectors, there’s a growing need for both local wireless connectivity and remote access to machines and plants. In both of these cases, communication is, more often than not, over a long distance. Public wireless data networks can be used to enable this connectivity, both nationally and internationally, which makes the new 5G network mainframe an absolutely vital element of remote access and remote servicing solutions as we move into the interconnected age.
Siemens Enables 5G IIoT
The eagerly awaited Scalance MUM856-1, Siemens’ very first industrial 5G router, is officially available to organisations. The device has the ability to connect all local industrial applications to the public 5G, 4G (LTE), and 3G (UMTS) mobile wireless networks ─ allowing companies to embrace the long-awaited Industrial Internet of Things (IIoT).
The router can be used to remotely monitor and service plants, machines, as well as control elements and other industrial devices via a public 5G network ─ flexibly and with high data rates. Something that has been in incredibly high demand after being teased by the leading network providers for years.
Scalance MUM856-1 at a Glance
- Scalance MUM856-1 connects local industrial applications to public 5G, 4G, and 3G mobile wireless networks
- The router supports future-oriented applications such as remote access via public 5G networks or the connection of mobile devices such as automated guided vehicles in industry
- A robust version in IP65 housing for use outside the control cabinet
- Prototypes of Siemens 5G infrastructure for private networks already in use at several sites
“To ensure the powerful connection of Ethernet-based subnetworks and automation devices, the Scalance MUM856-1 supports Release 15 of the 5G standard. The device offers high bandwidths of up to 1000 Mbps for the downlink and up to 500 Mbps for the uplink – providing high data rates for data-intensive applications such as the remote implementation of firmware updates. Thanks to IPv6 support, the devices can also be implemented in modern communication networks.
Various security functions are included to monitor data traffic and protect against unauthorised access: for example, an integrated firewall and authentication of communication devices and encryption of data transmission via VPN. If there is no available 5G network, the device switches automatically to 4G or 3G networks. The first release version of the router has an EU radio license; other versions with different licenses are in preparation. With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and autoconfiguration of the devices,” Siemens said.
Preparing for a 5G-oriented Future
Siemens has announced that the new router can also be integrated into private 5G networks. This means that the Scalance MUM856-1 is, essentially, future-proofed when it comes to 5G adaptability; it supports future-oriented applications, including ‘mobile robots in manufacturing, autonomous vehicles in logistics or augmented reality applications for service technicians.’
And, for use on sites where conditions are a little harsher, Siemens has given the router robust IP65 housing ─ it’s “dust tight”, waterproof, and immersion-proofed.
The first release version of the router has an EU radio license; other versions with different licenses are in preparation. “With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and auto-configuration of the devices,” Siemens added.