Nov 23, 2020

ESPRIT Collaborates with Alma for Robot Additive DED

CNC
CAM
Manufacturing
Additive DED
Oliver Freeman
3 min
ESPRIT announces partnership with Alma to create a complete programming solution for robot additive DED...

ESPRIT, the industry’s most trusted CAM software for CNC programming, optimisation, and simulation, announces a partnership with Alma, the leading CAD/CAM provider for robotics, to create a complete programming solution for robot additive DED (direct energy deposition). 

Additive DED is a series of metal 3D printing technologies that creates parts by melting and fusing material as it is deposited. Wire arc additive manufacturing (WAAM), also known as DED-arc, is one of the additive DED technologies being applied in robot additive DED to produce the near net shape preforms with significant cost and lead time reductions, increased material efficiency, and improved component performance. 

Compared to a machine tool-based DED machine, which can cost up to several million dollars, a robotic DED machine costs significantly less (close to US$150,000 to US$200,000). Additionally, many companies have existing programmable, industrial robots that can be retrofitted for additive DED applications. However, in order to program a robot to perform an additive DED task, an engineer needs to determine not only the toolpath of the DED head but also the robot arm movements to efficiently achieve the ideal toolpath.

To provide customers with an end-to-end solution for programming robot additive DED, ESPRIT has been working with Alma to bring the best of the two worlds together—the world’s most advanced toolpath planning in both subtractive and additive areas, and the industry-leading technology in robotics trajectory computation and off-line programming of arc welding robots.

This solution allows Alma to use the full ESPRIT additive DED cycles such as 3x, 4x, and 5x, bringing the software to a new level of support for additive technology. On the other hand, the solution allows ESPRIT to support industrial robot brands, including Yaskawa, ABB, Fanuc, Kuka, and many others. 

The result of this technology partnership is a complete workflow to provide end-users with:

  • Dedicated additive toolpath planning and programming
  • Robot programming, simulation, verification, collision detection, and code generation  
  • Subtractive finishing process planning, simulation, verification, collision detection, and G-code generation

Through industry collaboration with several key customers and research institutions, the solution between ESPRIT and Alma has been validated in multiple applications and test cuts with various robot brands. The solution is backed by the world-class technical support from both ESPRIT and Alma. 

For a general understanding of the robot additive DED workflow, watch an informational video from ESPRIT. 

For a more detailed explanation of the topic, please sign up for ESPRIT’s upcoming webinar.

About Almacam

About Alma Known for over 40 years for its expertise in cutting optimisation, Alma is a leading developer of CAD/CAM software for sheet metal working, cutting and robotics. Alma was also a pioneer in robotic CAM 20 years ago and has accumulated unparalleled experience in developing off-line programming software for arc welding robots. Right around the world, the Almacam software products help optimise the consumption of material and the potential of machines and robots. Today Alma is internationally renowned for its technical expertise, which it has developed over the years in many different countries. Alma is pursuing its industrial strategy based on the development of an extended range for Industry 4.0, a long-term corporate project and the commitment of its employees.

About ESPRIT and DP Technology Corp.

DP Technology Corp. is a leading developer and supplier of computer-aided manufacturing (CAM) software. ESPRIT®, DP Technology's flagship product, is a powerful CAM-system for CNC programming, optimisation, and simulation—supporting the entire manufacturing process. With factory-certified post processors delivering machine-optimised G-code and ESPRIT’s ability to solve unique challenges with automation solutions, ESPRIT is the smart manufacturing solution for any machining application. With world-class technical support, ESPRIT empowers you to get started quickly and keep running at top efficiency. ESPRIT is the only CAM system you’ll ever need.

DP Technology reinforces its commitment to technical excellence by dedicating nearly 20 per cent of its annual revenue to ongoing research and product development. This long-term focus has produced powerful technological innovations that have placed ESPRIT in an industry-leading position since its market launch in 1985.

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Jun 17, 2021

Siemens: Providing the First Industrial 5G Router

Siemens
5G
IIoT
Data
3 min
Siemens’ first industrial 5G router, the Scalancer MUM856-1, is now available and will revolutionise the concept of remote control in industry

Across a number of industry sectors, there’s a growing need for both local wireless connectivity and remote access to machines and plants. In both of these cases, communication is, more often than not, over a long distance. Public wireless data networks can be used to enable this connectivity, both nationally and internationally, which makes the new 5G network mainframe an absolutely vital element of remote access and remote servicing solutions as we move into the interconnected age. 

 

Siemens Enables 5G IIoT

The eagerly awaited Scalance MUM856-1, Siemens’ very first industrial 5G router, is officially available to organisations. The device has the ability to connect all local industrial applications to the public 5G, 4G (LTE), and 3G (UMTS) mobile wireless networks ─ allowing companies to embrace the long-awaited Industrial Internet of Things (IIoT). 

Siemens presents its first industrial 5G router.
Siemens presents the Scalance MUM856-1.

The router can be used to remotely monitor and service plants, machines, as well as control elements and other industrial devices via a public 5G network ─ flexibly and with high data rates. Something that has been in incredibly high demand after being teased by the leading network providers for years.

 

Scalance MUM856-1 at a Glance

 

  • Scalance MUM856-1 connects local industrial applications to public 5G, 4G, and 3G mobile wireless networks
  • The router supports future-oriented applications such as remote access via public 5G networks or the connection of mobile devices such as automated guided vehicles in industry
  • A robust version in IP65 housing for use outside the control cabinet
  • Prototypes of Siemens 5G infrastructure for private networks already in use at several sites

 

5G Now

“To ensure the powerful connection of Ethernet-based subnetworks and automation devices, the Scalance MUM856-1 supports Release 15 of the 5G standard. The device offers high bandwidths of up to 1000 Mbps for the downlink and up to 500 Mbps for the uplink – providing high data rates for data-intensive applications such as the remote implementation of firmware updates. Thanks to IPv6 support, the devices can also be implemented in modern communication networks.

 

Various security functions are included to monitor data traffic and protect against unauthorised access: for example, an integrated firewall and authentication of communication devices and encryption of data transmission via VPN. If there is no available 5G network, the device switches automatically to 4G or 3G networks. The first release version of the router has an EU radio license; other versions with different licenses are in preparation. With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and autoconfiguration of the devices,” Siemens said. 

 

Preparing for a 5G-oriented Future

Siemens has announced that the new router can also be integrated into private 5G networks. This means that the Scalance MUM856-1 is, essentially, future-proofed when it comes to 5G adaptability; it supports future-oriented applications, including ‘mobile robots in manufacturing, autonomous vehicles in logistics or augmented reality applications for service technicians.’ 

 

And, for use on sites where conditions are a little harsher, Siemens has given the router robust IP65 housing ─ it’s “dust tight”, waterproof, and immersion-proofed.

 

The first release version of the router has an EU radio license; other versions with different licenses are in preparation. “With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and auto-configuration of the devices,” Siemens added.

 

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