May 16, 2020

Conquering the challenges of industrial internet

Industrial internet
Digitalisation
manufacturing transformation
Admin
6 min
Conquering the challenges of industrial internet
The Industrial Internet is bringing significant changes to manufacturing companies around the world. New possibilities enabled by big data and advanced...

The Industrial Internet is bringing significant changes to manufacturing companies around the world. New possibilities enabled by big data and advanced analytics are pushing forward new software- and service-based business models. However, from our many conversations with senior industrial executives it has become clear that whilst the Industrial Internet is on everybody’s mind, few are managing to leverage and monetise it. So why is turning good intentions into concrete transformation initiatives so difficult?

An uphill struggle?

We have identified five key challenges that leaders of industrial companies need to overcome in order to succeed in moving from traditional manufacturing businesses toward more technologically advanced and service-led businesses.

 

1. Business models need to be reimagined

Customers are becoming less concerned with owning the physical machine or technology, expecting the best possible service and solution instead. As new revenue streams and entire business models are enabled through capturing data and applying advanced analytics, taking a step back and re-evaluating your business model is an important – and never easy - first stage.

 

2. Traditional battlefields are being redrawn by new competitors

Legacy hardware manufacturers risk being disintermediated from their customers by more nimble technology companies if they do not place data and software at the centre of their value proposition to customers. It is therefore crucial that industrial goods businesses partner with the right digital individuals and organisations to identify and claim their position in the new digital ecosystem.

 

3. Digital transformation requires a modern organisational culture that cultivates innovation

Unless traditional industrial businesses rethink their culture and organisational structure, moving the dial in terms of digital transformation is going to be an unlikely outcome. Whether a company should kick-off its digital strategy with a business-wide organisational transformation or start with an incubator, the approach is going to depend on its size, structure and legacy.

 

4. New talent won’t respond to the old ways of leading people

The executives leading the transformation will not necessarily be ‘digital natives’, so younger talent with software and technology backgrounds are essential due to the many new verticals that require deep expertise of applications. In order to bring together teams that consist of both ‘industrial natives’ and ‘digital natives’, companies must bring in leaders that are able to manage two very different types of talent profiles.

 

5. Software and services will dictate the required speed and agility

The pressure brought about by the product having shorter life cycles, constant updates and accelerated product development is a key challenge for traditional manufacturing businesses. In order to adjust to the new speed, many businesses will need to start by uncluttering and commercialising their IT function to ensure that it can effectively support and partner with the company as it becomes a more agile version of itself.

 

 

A new beginning

It is possible to overcome these challenges and harness the potential of the Industrial Internet.

Finding the right digital transformation leaders to spearhead the change throughout the organisation is one of the key pillars for implementing the digital strategy successfully - taking it from words to actions. Ensure that the most senior digital leader, often in the shape of a Chief Digital Officer, reports directly to the CEO. In an earlier study, Productive Disruptors (2015), Russell Reynolds Associates found that digital transformation leaders’ psychometric profiles look notably different to those of industrial executives. Moreover, across industries, they have less in common with their C-suite colleagues than anyone else in executive management. They are innovative, action-oriented and strive to challenge traditional approaches. They cut through bureaucracy with remarkable resilience, but they also excel at creating followership for their ideas in the wider organization.

Certain industrial executives are more inclined to exhibit some of these traits than others. It is important to identify these individuals via psychometric assessment to leverage the characteristics that make them well-placed to contribute to innovation and create an environment that will encourage digital transformation. The industrial heads who are successfully leading digital transformations today possess several key qualities. The combination of which might already exist among leaders within the organisation. Equally, perhaps the ideal leader is elsewhere and can be recruited to the organisation’s executive leadership. The image below lists our take on the key qualities that are necessary for digital industrial leaders:

Empower your chosen digital leaders to build new teams and lead change across the entire organization. For instance, a “fail-fast” approach is one of the key hallmarks of start-ups and technology companies and is increasingly becoming a necessity in industrial companies too. Being encouraged, even incentivised, to experiment with concept innovation is crucial for individuals to come up with new ideas as they try to reinvent legacy companies. In fact, the biggest difference between an established business and a new joiner is that the former is afraid of losing his or her position, whereas new joiners want to win and have nothing to lose.

Ensure buy-in from the top. The board and CEO need to be in charge of important decisions and changes pertaining to the company’s digital strategy, and they need to communicate their support for these changes throughout the organisation. Not only must they ensure that the company has the right talent to set a meaningful digital strategy and execute it – they must also be supporting and communicating the change as it happens throughout the organisation.

Identify digital directors. Non-executive leadership is equally important for digital success. Traditional industrial goods businesses should ensure the participation of at least one board member who has a digital background. This will help digital stay at the top of the agenda in the boardroom.

Transform your company culture. Even with all necessary systems and processes in place, a digital strategy can be thwarted by old attitudes or conflicts between what the organisation was and what it aspires to be. Company culture regarding creativity, risk taking and innovation will need to adapt to meet the demands of new types of employees and working styles. Creating the right conditions for new ideas to bubble up, and for the best ones to be realised, requires a modern company culture that is committed to attracting, retaining and developing the best technological talent. Only by committing to major changes will major results follow. Even a high-profile digital transformation leader cannot transform an industrial company on their own. Thus, the real challenge lies in taking the organisation’s larger base of industrial leadership talent on the journey towards becoming “digital migrants”, who will, over time, transform the company culture.

Offer competitive packages to the right talent. Digital talent is critical, and their options are plenty. Legacy industrial goods organisations will inevitably be competing with and getting talent from some of the biggest software and digital pure-play companies in Silicon Valley and other sectors. Technology companies typically emphasize the variable component in their compensation schemes, including stock options. Benchmark compensation structures and opportunities for progression against sectors you are competing with to optimize your chances of recruiting and retaining the best talent.

We used to get confronted with the question “Will this digital trend ever become real for Industrial Goods companies?” Nowadays, the only question we hear is “What do I need to do to stay ahead of this massive transformational force?”  And in fact, securing the right leadership talent for such a Herculean task is not the worst place to start.

Jens-Thomas Pietralla is Managing Director and Head of Russell Reynolds Associates’ Industrial Goods practice.

 

Follow @ManufacturingGL and @NellWalkerMG

Share article

Jun 17, 2021

Siemens: Providing the First Industrial 5G Router

Siemens
5G
IIoT
Data
3 min
Siemens’ first industrial 5G router, the Scalancer MUM856-1, is now available and will revolutionise the concept of remote control in industry

Across a number of industry sectors, there’s a growing need for both local wireless connectivity and remote access to machines and plants. In both of these cases, communication is, more often than not, over a long distance. Public wireless data networks can be used to enable this connectivity, both nationally and internationally, which makes the new 5G network mainframe an absolutely vital element of remote access and remote servicing solutions as we move into the interconnected age. 

 

Siemens Enables 5G IIoT

The eagerly awaited Scalance MUM856-1, Siemens’ very first industrial 5G router, is officially available to organisations. The device has the ability to connect all local industrial applications to the public 5G, 4G (LTE), and 3G (UMTS) mobile wireless networks ─ allowing companies to embrace the long-awaited Industrial Internet of Things (IIoT). 

Siemens presents its first industrial 5G router.
Siemens presents the Scalance MUM856-1.

The router can be used to remotely monitor and service plants, machines, as well as control elements and other industrial devices via a public 5G network ─ flexibly and with high data rates. Something that has been in incredibly high demand after being teased by the leading network providers for years.

 

Scalance MUM856-1 at a Glance

 

  • Scalance MUM856-1 connects local industrial applications to public 5G, 4G, and 3G mobile wireless networks
  • The router supports future-oriented applications such as remote access via public 5G networks or the connection of mobile devices such as automated guided vehicles in industry
  • A robust version in IP65 housing for use outside the control cabinet
  • Prototypes of Siemens 5G infrastructure for private networks already in use at several sites

 

5G Now

“To ensure the powerful connection of Ethernet-based subnetworks and automation devices, the Scalance MUM856-1 supports Release 15 of the 5G standard. The device offers high bandwidths of up to 1000 Mbps for the downlink and up to 500 Mbps for the uplink – providing high data rates for data-intensive applications such as the remote implementation of firmware updates. Thanks to IPv6 support, the devices can also be implemented in modern communication networks.

 

Various security functions are included to monitor data traffic and protect against unauthorised access: for example, an integrated firewall and authentication of communication devices and encryption of data transmission via VPN. If there is no available 5G network, the device switches automatically to 4G or 3G networks. The first release version of the router has an EU radio license; other versions with different licenses are in preparation. With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and autoconfiguration of the devices,” Siemens said. 

 

Preparing for a 5G-oriented Future

Siemens has announced that the new router can also be integrated into private 5G networks. This means that the Scalance MUM856-1 is, essentially, future-proofed when it comes to 5G adaptability; it supports future-oriented applications, including ‘mobile robots in manufacturing, autonomous vehicles in logistics or augmented reality applications for service technicians.’ 

 

And, for use on sites where conditions are a little harsher, Siemens has given the router robust IP65 housing ─ it’s “dust tight”, waterproof, and immersion-proofed.

 

The first release version of the router has an EU radio license; other versions with different licenses are in preparation. “With the Sinema Remote Connect management platform for VPN connections, users can access remote plants or machines easily and securely – even if they are integrated in other networks. The software also offers easy management and auto-configuration of the devices,” Siemens added.

 

Share article