Siemens implements an Additive Manufacturing Process Simulation solution to transform 3D printing
Global technology giant Siemens has announced its plans to implement new Additive Manufacturing (AM) Process Simulation solution to predict distortion during the 3D printing process. The product is fully integrated into Siemens' end-to-end Additive Manufacturing solution, which works to assist manufacturers in designing and printing useful parts at scale.
Building on Siemens' comprehensive digital innovation platform and the Simcenter portfolio, the AM Process Simulation solution uses a digital twin to simulate the build process prior to printing, anticipating distortion within the printing process and automatically generating the corrected geometry to compensate for these distortions. This simulation is paramount for constructing a 'first time right' print, and necessary for achieving the efficiencies required of a fully industrialised additive manufacturing process.
"Using the Simcenter 3D AM Process Simulation solution at toolcraft will allow us to complete our additive manufacturing workflow," explained Christoph Hauck, Managing Director, MBFZ toolcraft GmbH.
"Through real-world testing, we have gained confidence that the Siemens AM Process Simulation solution will assist us in ensuring quality output from our print process."
When metal parts are 3D printed, the method used to fuse the layers of the print typically involves heat. As the layers build up, the residual heat can cause parts to warp, causing structural issues within the part itself to print stoppage. Simulation of the printing process will therefore seek to resolve or alleviate many of these problems.
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The new process simulation product will be integrated into the Powder Bed Fusion Process chain in the Siemens PLM Software Additive Manufacturing portfolio and is used to predict distortion for metal printing. The product provides a guided workflow to the user that allows for the assessment of distortions, the prediction of recoater collisions, prediction of areas of overheating, and other important feedback about the print process. With over 140,000 customers worldwide, Siemens PLM Software works with companies of all sizes to transform the way products and assets in operation are used and understood.
Through the AM Process Simulation solution, users are provided the ability to iterate on a solution between the design and build tray setup steps of the workflow, and the simulation step. This closed feedback loop is possible due to the tightly integrated nature of the Siemens digital innovation platform. The simulation data created feeds into the digital thread of information which informs each step of the printing process. This digital backbone enables the system to develop pre-compensated models and, more importantly, to feed those seamlessly back into the model design and manufacturing processes without additional data translation.
"This solution is the latest addition to our integrated additive manufacturing platform, which is helping customers industrialise additive manufacturing by designing and printing useful parts at scale," commented Jan Leuridan, Senior Vice President for Simulation and Test Solutions at Siemens PLM Software.
"By using a combination of empirical and computational methods we can increase the accuracy of the simulation process, feeding the digital twin and helping customers better predict their real-world print results. We have proven this over months of real-world testing with some selected first adopter companies. Providing corrected geometry and closed loop feedback can ultimately allow our customers to get better results from their additive manufacturing processes, helping to achieve that first-time-right print and realize innovation with this technology."
The AM Process Simulation solution is expected to be available in January 2019, as part of the latest NX software and Simcenter 3D software. For more information about producing quality parts with industrial additive manufacturing software.
Sustainable Manufacturing: Bayer Joins Manufacture 2030
“Advancing life - that's what we at Bayer are all about.” With this strong mission statement at the core of its operations, it seems fitting that the pharmaceutical and life science company has joined Manufacture 2030 to further promote inclusive growth and responsible use of resources.
For Bayer, the concept of means “providing more people across the world with access to health care and food security, and devising solutions to protect the environment, especially decarbonisation, climate adaptation, and biodiversity preservation.”
Bayer’s Ambitious Series of Sustainability Commitments
In line with the United Nations Sustainable Development Goals and the Paris Agreement, Bayer’s ambitious sustainability targets to achieve by 2030 include:
- To reduce its Scope 1 and 2 greenhouse gas (GHG) emissions by 42%, and absolute Scope 3 GHG emissions by 12%
- By 2030 the remaining emissions of Bayer’s operations will be fully offset by purchasing certificates from verified climate protection projects
“Given CO2 emissions are the main reason for climate change, Bayer is committed to making our business as resource efficient as possible, aiming to become carbon-neutral across our own operations by 2030. By partnering with Manufacture 2030 and their cloud-based platform, the Bee, we can better equip our operational teams with the know-how needed to reduce impacts, as well as track our site-level performance towards company targets. We are confident that by embedding innovative technologies like the Bee, we can play our part in protecting the climate,” said Thomas Gosmann, Head of Pharma Technology & Global Energy Manager at Bayer.
Bayer’s Five Year Partnership with Manufacture 2030
Over the next five years, Manufacture 2030 aims to help Bayer meet its targets, reducing SCope 1 and 2 emissions across Bayer’s 138 sites, and covering all three business units (pharmaceuticals, consumer health and crop science).
“We are delighted to be launching this new partnership with Bayer, helping them to achieve their Science Based Targets by reducing site-level environmental impacts. Helping people and the planet is at the heart of Bayer’s philosophy, as well as being an organisation full of expertise, so we are thrilled they have chosen our unique platform to aid them in continually improving the environmental sustainability of their business,” added Martin Chilcott, Founder and CEO at Manufacture 2030.
About Manufacture 2030
Manufacture 2030 - Founded in 2017 - is a trading brand of mission-driven private company . Manufacture 2030 pioneers new ways to drive sustainable proactive across the manufacturing and supply chain world by partnering with multiple brands and their suppliers to reduce environmental impacts.
Headquartered in the UK, the company’s platform and support services help suppliers and manufacturers in 50 countries around the world.
“We are a culturally diverse and energetic team, passionately committed to helping our clients and their suppliers achieve their carbon reduction commitments,” says Manufacture 2030.