May 16, 2020

Nestle USA achieves zero waste to landfill from manufacturing operations

Nestle
Waste Management
lean manufacturing
Manufacturing
Glen White
2 min
Nestle goes carbon neutral.
Nestlé USA has continually looked for ways to reuse, recycle and recover energy when disposing of manufacturing by-products – including co...
  • Nestlé USA has continually looked for ways to reuse, recycle and recover energy when disposing of manufacturing by-products – including composting, recycling, and energy production.
  • Additionally, all of Nestlé USA’s factories employ ISO 14001 certified environmental management systems to help manage their environmental impact, including waste elimination.

How Nestlé is expanding this effort beyond the U.S.

  • This achievement is part of Nestlé’s ongoing commitment to environmental sustainability as part of its Creating Shared Value efforts, a commitment the company is recognizing globally: 15 percent of all of Nestlé’s factories worldwide achieved zero waste for disposal for all of 2014, exceeding the company’s goal.

Nestlé USA announced today that all of its 23 factories – spanning confections, dairy, frozen and refrigerated meals, ice cream, baking ingredients, and beverages – are now landfill-free, contributing zero waste for disposal. This important milestone supports Nestlé USA’s commitment to environmentally sustainable business practices to protect future generations.

“We are incredibly proud of the effort it took to accomplish this goal,” said Paul Grimwood, Chairman and CEO Nestlé USA. “This is an especially noteworthy achievement given the breadth and complexity of our manufacturing operations across a variety of categories. We are committed to working with our employees to ensure our factories remain landfill-free and are striving for new ways to reduce our environmental impact at each stage of the product lifecycle.”

As part of this effort, Nestlé USA is continually looking for new ways to reuse, recycle and recover energy when disposing of manufacturing by-products. The company’s current efforts include composting, recycling, energy production, and the provision of safe products for animal feed.

Employees also take actions to minimize by-products, and engage in robust recycling programs and partnerships with credible waste vendors that dispose of manufacturing by-products in line with Nestlé’s environmental sustainability guidelines and standards. All of Nestlé USA’s factories employ ISO 14001 certified environmental management systems to help manage their environmental impact, including waste elimination.

“Environmental sustainability is part of Nestlé’s commitment to Creating Shared Value in society,” added Grimwood.  “Our goal is for our products to not only be tastier and healthier, but also better for the environment.”

Globally, Nestlé has committed to improving resource efficiency in its operations. Fifteen percent of all of Nestlé’s factories worldwide (72 in total) achieved zero waste for disposal for all of 2014. This achievement exceeds Nestlé’s goal of having 10 percent of its global factories at this stage by 2015.

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May 12, 2021

Ultium Cells LLC/Li-Cycle: Sustainable Battery Manufacturing

SustainableManufacturing
BatteryCell
EVs
Automotive
2 min
Ultium Cells LLC and Li-Cycle join forces to expand recycling in North America, recycling up to 100% of the scrap materials in battery cell manufacturing

Ultium Cells LLC - a joint venture between General Motors and LG Energy Solutions - has announced its latest collaboration with Li-Cycle. Joining forces the two have set ambitions to expand recycling in North America, recycling up to 100% of the scrap materials in battery cell manufacturing

 

What is Ultium Cells LLC?

Announcing their partnership in December 2019, General Motors (GM) and LG Energy Solutions established Ultium Cells LLC with a mission to “ensure excellence of Battery Cell Manufacturing through implementation of best practices from each company to contribute [to the] expansion of a Zero Emission propulsion on a global scale.”

Who is Li-Cycle?

Founded in 2016, Li-Cycle leverages innovative solutions to address emerging and urgent challenges around the world.

As the use of Lithium-ion rechargeable batteries in automotive, industrial energy storage, and consumer electronic applications rises, Li-Cycle believes that “the world needs improved technology and supply chain innovations to better recycle these batteries, while also meeting the rapidly growing demand for critical and scarce battery-grade materials.”

Why are Ultium Cells LLC and Li-Cycle join forces?

By joining forces to expand the recycling of scrap materials in battery cell manufacturing in North America, the new recycling process will allow Ultium Cells LLC to recycle cobalt, nickel, lithium, graphite, copper, manganese and aluminum.

“95% of these materials can be used in the production of new batteries or for adjacent industries,” says GM, who explains that the new hydrometallurgical process emits 30% less greenhouse gases (GHGs) than traditional processes, minimising the environmental impact. Use of this process will begin later in the year (2021).

"Our combined efforts with Ultium Cells will be instrumental in redirecting battery manufacturing scrap from landfills and returning a substantial amount of valuable battery-grade materials back into the battery supply chain. This partnership is a critical step forward in advancing our proven lithium-ion resource recovery technology as a more sustainable alternative to mining, " said Ajay Kochhar, President, CEO and co-founder of Li-Cycle.

"GM's zero-waste initiative aims to divert more than 90% of its manufacturing waste from landfills and incineration globally by 2025. Now, we're going to work closely with Ultium Cells and Li-Cycle to help the industry get even better use out of the materials,” added Ken Morris, Vice President of Electric and Autonomous Vehicles, GM.

Since 2013, GM has recycled or reused 100% of the battery packs it has received from customers, with most current GM EVs repaired with refurbished packs.

"We strive to make more with less waste and energy expended. This is a crucial step in improving the sustainability of our components and manufacturing processes,” concluded Thomas Gallagher, Chief Operating Officer, Ultium Cells LLC.

Image source: 1, 2, 3, 4, & 5

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