AGCO Goes Paperless With Dassault Systmes Solution
AGCO, a leading global manufacturer of agricultural equipment, has implemented Dassault Systèmes’ DELMIA Apriso solution as part of a paperless manufacturing initiative, supporting their transition from a Push to a Pull based production strategy, achieving significant performance improvement at their Hesston site, their largest manufacturing facility in North America.
As validation of AGCO’s performance improvement, the manufacturer has subsequently been recognised by the Manufacturing Leadership Council as an award-winning leader in engineering and production technology leadership.
Expanding upon improved throughput capacity achieved at their Fendt plant located near Munich, Germany, AGCO Hesston has implemented an Apriso Manufacturing Execution System (MES) across its fabrication, receiving, warehouse, and sub-and final-assembly areas.
Better visibility into material flows, combined with ready access to manufacturing intelligence, has ensured the right inventory is delivered to the right location at the right time, via a “Smart Pull” trigger.
Operational improvements as a consequence of the change in strategy have included a 40 percent reduction in inventory, a 400 percent improvement in Right First Time metrics and nearly a third improvement in terms of labour efficiency.
“We did a value assessment early on that helped us to identify those key areas of opportunity where the Apriso product could make a significant positive impact by helping us transform our manufacturing operations from a ‘push’ to a ‘pull’ environment,” said Darin Schmidt, Advanced Project Manager, AGCO. “Our Apriso solution has opened new doors for continuous improvement, based on the intelligence that is now more readily available.”
Ultium Cells LLC/Li-Cycle: Sustainable Battery Manufacturing
Ultium Cells LLC - a joint venture between General Motors and LG Energy Solutions - has announced its latest collaboration with Li-Cycle. Joining forces the two have set ambitions to expand recycling in North America, recycling up to 100% of the scrap materials in battery cell manufacturing
What is Ultium Cells LLC?
Announcing their partnership in December 2019, General Motors (GM) and LG Energy Solutions established Ultium Cells LLC with a mission to “ensure excellence of Battery Cell Manufacturing through implementation of best practices from each company to contribute [to the] expansion of a Zero Emission propulsion on a global scale.”
Who is Li-Cycle?
Founded in 2016, Li-Cycle leverages innovative solutions to address emerging and urgent challenges around the world.
As the use of Lithium-ion rechargeable batteries in automotive, industrial energy storage, and consumer electronic applications rises, Li-Cycle believes that “the world needs improved technology and supply chain innovations to better recycle these batteries, while also meeting the rapidly growing demand for critical and scarce battery-grade materials.”
Why are Ultium Cells LLC and Li-Cycle join forces?
By joining forces to expand the recycling of scrap materials in battery cell manufacturing in North America, the new recycling process will allow Ultium Cells LLC to recycle cobalt, nickel, lithium, graphite, copper, manganese and aluminum.
“95% of these materials can be used in the production of new batteries or for adjacent industries,” says GM, who explains that the new hydrometallurgical process emits 30% less greenhouse gases (GHGs) than traditional processes, minimising the environmental impact. Use of this process will begin later in the year (2021).
"Our combined efforts with Ultium Cells will be instrumental in redirecting battery manufacturing scrap from landfills and returning a substantial amount of valuable battery-grade materials back into the battery supply chain. This partnership is a critical step forward in advancing our proven lithium-ion resource recovery technology as a more sustainable alternative to mining, " said Ajay Kochhar, President, CEO and co-founder of Li-Cycle.
"GM's zero-waste initiative aims to divert more than 90% of its manufacturing waste from landfills and incineration globally by 2025. Now, we're going to work closely with Ultium Cells and Li-Cycle to help the industry get even better use out of the materials,” added Ken Morris, Vice President of Electric and Autonomous Vehicles, GM.
Since 2013, GM has recycled or reused 100% of the battery packs it has received from customers, with most current GM EVs repaired with refurbished packs.
"We strive to make more with less waste and energy expended. This is a crucial step in improving the sustainability of our components and manufacturing processes,” concluded Thomas Gallagher, Chief Operating Officer, Ultium Cells LLC.